ARIEL CHAIR

When they go low, we go high.

The Ariel chair is an update to the Crane chair. This new version  adds a visually thicker mold-able cellular structure that conforms to the  users’ body.

The Ariel Chair  features that same elastomer powered lift mechanism that allows users to set up standing desks and sit only when needed. Users can sit and lean against the Ariel with its easily locked casters. Ariel’s more minimal i-Back encourages active postures.

Complex only 3D printable structures are super intriguing, but really hard to make. At the moment, 3D printing while compellin,g is unbelievably slow compared to modern injection molding. This design  creates a thermally neutral  cellular surface that is cleanable and most importantly, mold-able.

Sciatic Stretcher

Athletic Trainer Taylor Peasha and  professional Deep Sea Diver Steven Macdonald  came to FUSE for help designing a super versatile training aid. Combined with some simple exercises and stretches, the medium density elastomeric ball provides just the right amount of point load to massage  knotted muscles and compressed nerves.

On the engineering front, the big innovation is we use a single injection molded part that is simply flipped over to  hold the strap securely.  This part features a snap finger that  locks to itself.

OTTOLOCK PRO MOUNT

The OTTOLOCK has been a break away success for OTTO, but the company was looking for a more stable mount for their coiled genius. OTTO came to FUSE with a  physical model that was  pretty close and FUSE worked with OTTO to refine their idea and prototype the refined design.

FUSE  refined and simplified the design to separate the mounting to the bike function and the securing of the lock to the mount function.

SofStick

After a friend’s kid got  hurt while playing with a stick, we had an idea. Why not make a safe stick? All kids love sticks, right?! SofStick is that safe stick. Made from elastomeric bead foam (think  that molded packing foam that protects your new iMac), Sofstick provides all the fun of a real stick without the stabbing risk. Also, SofSticks float so can easily be a replacement for a foam pool noodle and be an all season toy. We designed a 46″long sword size SofStick and a thicker SofLog version.

REVELAR

Pulse Health had a way to  measure key biomarkers non-invasively.   They were able to  measure this biomarker in exhaled human breath and had a small personal device in their stable but now wanted a clinical version.They came to FUSE for help with this device. FUSE took them all the way through prototyping.

One of our key contributions beyond the industrial design was we created user model scenarios to help the team understand how the device would be used. Once we showed a few of these graphic storyboards the team came alive to determine how best the device would be used.

BANDIT

An orthodontist came to FUSE with an idea  that can speed orthodontia.   The problem is an orthodondist will generally guess at the size of the band he or she needs to use on a particular tooth. More experienced orthodontists are more likely to get this right but they often get this wrong as well. This takes time and wastes bands or these wrong ones need to be autoclaved.  Our client wanted a way to measure teeth that would work for  an unlimited number of  patients. This Orthodontist’s plan was to sell  the eventual product to a large orthodontic supplier like Ormco.

We came up with  what we called the BandIt.  The Bandit was a simple one handed electromechanical device that used a consumable stainless steel loop that would wrap around the tooth and provide a measurement and recommend a particular size band on its built in LCD display.

 

BikeBark

This was a proactive project  providing a solution to the problem of bike parking since  most bike have lost kickstands. The problem is  you lean your bike against paint damaging poles and then  your bike suffers  more than cosmetic damage.  We got this into Wired magazine and sold into REI. The rubber manufacturer who was pressing  BIKEBARK bought the product a few months after we premiered at Interbike.

Florbot Robotic Vacuum

 Mayan Temple Or Cute Floor Cleaning Friend?

Florbot was created as a market development tool for GE Plastics (now Sabic) to stimulate material sales in the floor cleaning appliance market. FUSE principle, Tory Orzeck, then in the GE Plastics Advanced Design and Development Group worked with Carnegie Mellon Robotics technologist Alan Branch to develop this prototype. The product leveraged  bleeding edge technology at the time and GE’s portfolio of engineering thermoplastics.

To use, the owner would take Florbot out of the box, charge him up and and set him against a wall. Like an old graphics fill program, Florbot would circumscribe the perimeter, then sweep the interior area and  go back to its charging station when done.

Design-wise we knew the product would always be visible so the design was a combination or architectural and companion robot, think R2D2.  We especially like that the dust bin’s handle doubles as a mouth. Additionally Florbot’s cap was made from translucent amber ULTEM. At the time, GE was pushing the idea that copper traces could be imaged directly onto heat resistant ULTEM so surface mount components could be attached  directly.

 

Genisys Diagnostic Tool

OTC came to FUSE to essentially repackage a PC into an Automotive diagnotic tool. This main unit has a series  of accessories that plug into the unit, testing a variety of automotive engine attributes.  One of the major design improvement FUSE  made to this category of product was to  build in the toughness required into the housing. Typically this was a plastic box with external elastomer boot  that was an ugly addition. Instead we built a super robust internal chassis and over molded a  shock resistant thermoplastic  external armor. In addition, the design  featured symmetrical controls  suitable for both right and left handed users.

FUSE also did an alternative cosmetic design branded as a MATCO unit.

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BIP Concrete Chairs

Slabtown In Stumptown

A very clever guy came to FUSE with an idea.   A better way to set up a grid of rebar that floats within a slab of concrete. This wasn’t a totally new idea,  but Kerry, the guy, had a host of improvements he wanted to add and he had a plan to make these really sell. These concrete chairs turn the  painful time eating chore of setting up a grid of rebar into literally a snap. The rebar just pops into place at just the right height.Our job was to make them super strong and super cool. We made them feel like the super utilitarian future  by instituting this octogonal theme throughout the structure.  The octogonal base not only provided visual branding  but also helped with keeping the  rebar layouts in the field  straight. FUSE  designed all 27  variations that accomodate different sized bar and different heights. FUSE also redesigned the BIP logo along the way.