SofStick

After a friend’s kid got  hurt while playing with a stick, we had an idea. Why not make a safe stick? All kids love sticks, right?! SofStick is that safe stick. Made from elastomeric bead foam (think  that molded packing foam that protects your new iMac), Sofstick provides all the fun of a real stick without the stabbing risk. Also, SofSticks float so can easily be a replacement for a foam pool noodle and be an all season toy. We designed a 46″long sword size SofStick and a thicker SofLog version.

BIP Concrete Chairs

Slabtown In Stumptown

A very clever guy came to FUSE with an idea.   A better way to set up a grid of rebar that floats within a slab of concrete. This wasn’t a totally new idea,  but Kerry, the guy, had a host of improvements he wanted to add and he had a plan to make these really sell. These concrete chairs turn the  painful time eating chore of setting up a grid of rebar into literally a snap. The rebar just pops into place at just the right height.Our job was to make them super strong and super cool. We made them feel like the super utilitarian future  by instituting this octogonal theme throughout the structure.  The octogonal base not only provided visual branding  but also helped with keeping the  rebar layouts in the field  straight. FUSE  designed all 27  variations that accomodate different sized bar and different heights. FUSE also redesigned the BIP logo along the way.

Page Wide Web Press Control Station

With Great Control Comes Great Power.

HP came to FUSE to get help creating a control station for their almost battle shipped sized Page Wide Web Press , the T1100S. This  super sized printing press uses arrays of HP’s patented Ink Jet technology and applies it to a web (paper substrate) that is up to 110″ wide by literally forever. This sort of printer creates the 4 color images one would see on a corrugated box. The print is laminated to corrugated or other substrates in a finishing operation.

Our job was to come up with a work station that would encompass an array of monitors that not only control  the print job but also monitor multiple live views of the print/machine in progress and provide an expert system database if any adjustments or repairs are needed to the printer or the print.

The Pillar design includes a flip down keyboard tray if needed and is modular should an HP customer want more than 3 monitors. Of course,  our design would need to compliment the T1100S and  be built in materials and processes that reflect the  relatively low production quantities.

We were told the operator of this printer would never be sitting  so we created a Pillar of adjustable and replaceable touch screens.  The Pillar design includes a spacer that can be added or omitted should the operator be short or tall in stature. To house the hardware that runs the control station, we created a cabinet with cleverly disguised filter vents to avoid the accumulation of the paper particles that live in this environment. This project premiered at the  DRUPA show in Germany in 2016.

REMORP – Orp’s remote

 

When we built Orp, the super smal really cool bike horn/ bike light, we built it to be Remote Ready. Meaning: make a small wired switch that cold be placed under thumb that could go wherever the rider wanted.  This simple product  makes the Orp experience that much better as you never need to lift a hand to actuate either of Orp’s horn sounds.  The REMORP uses a slick dual action switch. Press lightly on REMORP’s bulbous swelling to fire Orp’s loud sound and then press a little harder to fire Orp’s 96dB loud sound.  The  other cool thing about  the REMORP is it provided an update to the Orp product line  that worked for all Orps and Orp owners. It’s super neat and you should go to Orpland.com to get one… now!

Abom Unfoggable Goggle

No Fogging Way.

If you’re a skier or snowboarder you know how frustrating it is when everything is right but your goggles are fogged. It was this problem that client Dave McCullough expressed to his friends Howard Russell and Jack Cornelius. These two friends were sort of the dynamic duo of Patent Atty, Howard and Engineer, Jack. The two did some research and came up with a solution that could address this problem:  Heated ITO film. ITO is a transparent  conductive material that is sputtered onto a clear substrate. By applying a  a voltage across this film, the surface heats up and decimates the fog. Having a firm grasp on the physics of fog, Jack  correctly theorized we only needed  to get the temperature above dewpoint.

Jack built a quick proof of concept with a couple of large lithium ion batteries and a  piece of of ITO film. Next, Jack and Howard came to FUSE with the plan to build a ski goggle and challenge the industry. Long story short, FUSE did the industrial design, brought in the electrical engineer, built two generations of prototypes and completed the database for the final production version goggle. We also found the manufacturer and key suppliers and creatives along the way, named the colorways and even named the the company founded to deliver this new piece of equipment. Abom sold out of their first years production.

2012-05-01 10-42-16.411

 

 

 

 

Orp Smart Horn

Be More Splatterproof!

Orp was  developed after a spate of fatal right hook vehicle vs. Bicycle accidents hear in Portland Oregon.  It seemed like there had to be a way to make bikes more visible to drivers. It seemed a a loud horn could make this visibility happen.  Also with this digital platform we could design our own sounds and have multiple sounds. We were really excited and started with just a dual tone horn but got a big “meh” from targeted users. When you look at the circuitry it got us thinking, it would be  really easy to add LEDs wyhout adding a whole lot of volume.

Adding the lights  made Orp much more intriguing. You ve got to have a light, right?  With a slew of positive feedback we launched a Kickstarter campaign and  it did fairly well. Our media coverage  during the campaign and after production was amazing. Highlights included the TODAY show, Wired and the Wall Street Journal.

It took a year to get us to production Orps. We went to the factory twice during that year. About a year later we introduced  the REMORP-Orp’s Remote.  All Orps were built Remote Ready.First year sales were amazing there are around 30,000 Orps in the world and  stillm  its growing.

 

 

 

 

FURILLA

A Friend Furever.

Furilla  started life as a gift for a friend but then that friend’s  friends also wanted Furillas.  Next, FUSE had several projects to enter into the IDSA IDEA competition and  we thought Furilla would be a welcome reprise from the more serious ID products the judges would evaluate. Unexpectedly, Furilla won a Bronze.  With this small bit of  notoriety it seemed like an OK idea to launch Furilla.com, a website that would sell Furillas. Soon enough Furillas ended up all over the world.  Furilla was fortunate to slide into then unknown to us blossoming designer toy trend. Furilla  got picked up by several media outlets and was sold at KIDROBOT and  even had a premier at Chicago’s ROTOFUGI. Above is totally a cover story. The real story involves  invitro fertilization and a freak accident.

Late in 2005  KIDROBOT  decided they wanted to license Furilla and build production in Asia. We were on board but then the project hit a snag when the pricing  swelled beyond feasibility.

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