Keen came to FUSE wanting to build a lightweight hiking boot. We delivered multiple named concepts and arrived at a design that would ultimately become the design above. By using an eye stay and protective toe bumper elements that reference KEEN’s hallmark Newport sandal we were able to provide a product that feels like a a design sibling.
Project Industry: Consumer
CONVERSE CHUCK TAYLOR CONCEPTS
Nike came to FUSE for our take on an update to the classic Converse Chuck Taylor.
OTTO LOCK
OTTO came back to FUSE to help them style their brilliant lightweight bike lock. We started with sketches and finished with a complete surface Model to provide photorealistic renderings and ultimately exterior control for engineering.
FUSE named this division of DWFritz and we did the identity design for OTTO.
OTTO Bike Tools
OTTO came back to FUSE after we helped them with their break-througn iphone app enabled rear deraillieur tuning system. This time they wanted concepts for bike tools. This would certainly complement their tuning system. As you may know, FUSE named this division of automation specialist, DWFritz, and we did the identity for OTTO.
Foamposite
A New Way to Make Shoes
Prior to founding FUSE, Tory worked as an industrial designer within Nike’s Advanced Product Engineering Group or APE. On of the projects was to hunt for new opportunities within the Basketball category. Tory was in a small team that included former Ford Engineer, John Tawney. Tory and John had a dual agenda: Of couse we wanted to uncover a great opportunity for Nike Basketball, but they also wanted to reduce the labor it takes to build a pair of basketball shoes. The team presented a handfull of good ideas including this one that was titled as “Game Day”. The idea was to make a super lightweight shoe that would allow players to practice all week in their heavier training shoes and then jump higher and run faster on Game Day with these lighter kicks. We built the first prototype shoes out of molded EVA only. No heavy outsole, so the shoes were feather light.
The shoes were great but had a too short life span so John put a 4 way stretch fabric skin around the pre-molded form and compressed it. It was amazing. Super light and super strong. A true composite. At a review their boss asked Tory what the technology was called and Tory spouted “FOAMPOSITE”. The name stuck.
Beyond the advantages for better fit, visually Foamposite afforded designers the ability to play with form and really sculpt their products.
Soon after, the project headed to Nike’s Taiwan R and D facility for commercialization. The team there traded compression molding for pour-in- place molding using liquid polyurethane. John and Tory are both on the patent.
Air Footscape
Air Morphous
The Footscape was designed around an anatomically correct foot form, not the normal Last. A Last is the form shoes are built on and they are part anatomy and part art. This project was initiated by FUSE principal, Toren Orzeck, while in Nike’s Advance Product Engineering group. Birkenstocks were coming back into the mainstream so building an anatomical correct foot form seemed like a good idea.
A neutral runner with laces running down the lateral side of the shoe. The design of the upper enhances comfort by moving the laces away from the superficial tendons and arteries that run on the peak of the dorsal side of the foot. Instead the Footscape puts them on the lateral side. This eliminates the point loads caused by the laces. Not only is the shoe more comfortable, but it is also is visually different telling the running consumer there is something going on.
This shoe has gained “classic” status and is still made in a variety of materials and colorways in Nike’s Sportswear line. Alot has been written about the Footscape and here’s one article:
https://www.sneakerfreaker.com/features/all-time-greatest/all-time-greatest-nike-air-footscapes/
Big thanks to Sneaker Freaker for some of the images in this post.
Crane Chair
Sitting Is The New Smoking
This project was born within FUSE during the time when became widely recognized that standing was better than sitting. This period saw the advent of work surfaces that raised and lowered. These were expensive desks and the other thing is it’s hard to love a desk or at least want to spend big money on a desk. We know you can make a desk from an inexpensive door and sawhorses and most importantly you can put the desk up high to support standing. What is needed is a chair that can support this posture. Even better would be a chair that can go from traditional task height to stool height, maybe even allowing a worker to perch or lean against that chair. Easily done with locking a few casters!
Also, for the facilities managers who must purchase chairs for an organization the Crane chair supports all the work surface heights a facility may have.
We submitted this design to premiere office seating manufacturer Herman Miller (HM) and they picked up on it, flew our principal to HQ and launched a project to build a prototype. The project hit a snag when the HM design manager went on maternity leave but this led to our participation in multiple projects at HM.
REMORP – Orp’s remote
THUMBELIEVABLE
When we built Orp, the super smal really cool bike horn/ bike light, we built it to be Remote Ready. Meaning: make a small wired switch that cold be placed under thumb that could go wherever the rider wanted. This simple product makes the Orp experience that much better as you never need to lift a hand to actuate either of Orp’s horn sounds. The REMORP uses a slick dual action switch. Press lightly on REMORP’s bulbous swelling to fire Orp’s loud sound and then press a little harder to fire Orp’s 96dB loud sound. The other cool thing about the REMORP is it provided an update to the Orp product line that worked for all Orps and Orp owners. It’s super neat and you should go to Orpland.com to get one… now!
Air Ida (now Air Moc)
The Potato Shoe: for All But The Couch Potatoes.
The 4th floor of the Michael Jordan building on Nike’s campus is where all the footwear design happened and while Tory was in the APE group. He got wind that NIKE was working on a shoe for the extreme athletes. In this case, extreme meant all those athletes that had specialized footwear like cyclists and snowboarders, or didn’t need footwear like surfers. Also, contextually important was Tory’s colleague in the APE group was working on FIT (a highly prescriptive problem). While not a surfer, Tory grew up in southern California and attempted to surf a few times.
“You get up early at 4AM and get to the beach before the waves are blown out, and it’s cold. What you need is a “before and after” shoe.”
“Design-wise it sure would be fun to do something that was the opposite of most of Nike’s shoes… something made of one piece that appeared the opposite of a prescriptive fit.”
Tory grabbed fellow designer Steve MacDonald’s outsole to put on his “off-book” upper. It looked sort of like a Sharpe dog but with the four ventilation holes it looked more like a baked potato. The “Air Ida” was born. Steve, Tory and a lot of the 4th floor designers advocated it be built. It was and Heinz, owner of the Ore-Ida brand, threatened to sue. This was great PR. The name was changed to Air Moc and it’s still in the line.
Portable Outdoor Lighting Series
Light Me Up!
Gerber came to FUSE with the problem they wanted to create a line of portable outdoor lights but not include the standard flashlights, headlamps, or microlights. They were looking for provocateurs (or disrupters if it were today). There was also no restriction on the technology other than it had to be readily available. The latter requirement quick solved itself to be battery powered LEDs, but the first requirement would take a great deal of collecting of user experience, brainstorming and conceptualization. Fortunately, we are prolific ideaters (if that’s even a word) and we generated over 150 ideas. With Gerber’s help, we winnowed these down to 5 and came up with a common battery cartridge component that all could use.
Visually all the designs had a common design language built around a hexogonal shape and all them included some sort of dual or multiple purpose that was reinforced by a physical transformation. For example the Hornet Micro Lantern could retract its beehive head into its body and turn into a handheld torch. Also of note is our Hornet Micro Lantern was ahead of its time. This idea of a small LED based lantern is now more commonplace.
Beyond the concepts, we provided surface models for the exterior control for all products, created a few proof of concept physical models , conceptually engineered the mechanical details and also helped name the products.