Industrial – FUSE Industrial Design

BIO POD

Lifesaver

The SKWRL Bio Pod is the industrial version of the Marwall super insulated twin walled stainless steel storage pod. This version powder coats the exterior of the stainless steel and is targeted for food storage and beyond.

The pod shown features a double wall Triton lid that sandwiches a silicone gasket. This gasket provides a leak-proof seal. This configuration includes eating utensils, though other tools may be employed. An organ recovery version was recently deployed in eastern Europe with scalpels, forceps and suturing tools.

This insulated container can be used wherever temperature maintenance is required. The pod can be used for the transport of food, living tissue, medicines, plant life, pathogens and any temperature sensitive materials.

STEW

STEW is a place for ideas, drawings, models, oddities, musings, national emergencies* and more. These are not necessarily associated with a destiny of commercialization. They, hopefully, have a smidge of creativity

GWIJ TRANSLATING / TEXTING APP

SPEAK- A MY LANGUAGE

Imagine you’re in high school and the new super cute Brazilian student arrives in your class and they barely speak English. With GWIJ on your phone you can start communicating with them immediately. You set your primary language to English (you’re in the USA) and then make your secondary language Portuguese. Start babbling, I mean, texting away, and you’ll be easily understood ( remember, don’t come on too strong, or they’ll think you’re a weirdo).

GWIJ is a translating and texting App that FUSE helped design. We did the name, the identity and key frame design, even the double bubble text holder! This app is just like your native IOS messaging app, but allows you to set your primary language and a secondary language that instantly translates your primary language. You can then send either your primary or secondary language to whomever you’re texting with. The best part is you can see both your primary and secondary languages in the double bubble text box.

With GWIJ, you can see the Portuguese in real time as you type your words of love, I mean, your words of your native language. Then, if you want to hear what the pronunciation is, you can hit the speaker icon in the double bubble and the GWIJ Translator Robot (she looks like Nicole Kidman) will speak what you’ve written out loud. This means you can practice saying clever things like, “Wow, I ‘d like to eat this bad cafeteria pizza off your beautiful neck”. OK, don’t say that, you barely know this person. Ask them something like, “do you have a pet Tapir back home in Brazil?” And, in Portuguese: “Voce tern uma anta de estinacaao no Brasil?”

Get GWIJ in the Apple App store now!

ABOM SBIR PROJECT

SPOOK SPECS

ABOM won a prestigious government contract to leverage their fog fighting technology across multiple military optic platforms. Beyond the more protective war fighting goggle, the SBIR project included the undercover operator. This is the individual that may appear to be a good looking Russian speaking petroleum engineer, but is actually a lethal CIA operative.

The military was looking for slicker design that could go from the urban cafe to the battleground. Military operators call these “spectacles”. This product, of course, can be used in low temperatures, but also in high temperatures where the wearer may be sweating. The wearer’s head is radiating heat at a temperature higher than the ambient air. The result is condensation, fogging. ABOM’s moisture sensing system will automatically turn on and eviscerate the fog. Because the system is only on when needed, less energy is required so the product is feasible even with the required smaller batteries. That said, an external battery pack can provide additional runtime.

SUPER HERO MASK

FACE – ON

FUSE was contacted by a team of seasoned product marketing professionals at the onset of the pandemic. They wanted help designing a face mask for professionals working the front line in health care, teaching and emergency services.The team had identified that seeing the facial expression of these first responders and front liners would be valuable to reinstate the calm and confidence these pros always want to communicate to the people they’re helping. The team was also obsessed with minimizing the waste associated with disposable masks. While the filters are not washable, they are recyclable.

To achieve the crystal clarity, the mask would need to be silicone injection molded. This lower durometer material and process also allowed for the undercuts we needed for a clever face seal and the nesting of the replaceable filters cartridges.

Keen viewers will recognize the Iron Man inspiration in the chin area of the mask. Actually, what we were doing was reinforcing the chin to keep it stiffer so we could achieve greater elasticity in the jaw for mouth opening and talking while still maintaining a good seal to the face.

NED (NOT BREAD)

EDIBLE PACKAGING

A few summers ago we were on a camping trip with another couple and one of the partners had a gluten allergy. We had stopped at drive-thru for a quick refuel on the way back. The gluten free friend (GFF) had ordered a vegan burger with a lettuce wrap to avoid the bun. What a mess! There were condiments all over her hands and subsequently, my car! Not only is the gluten a problem, it’s also the high carbs of that bun. A typical burger bun is some 40 grams of high glycemic index refined white flour. There had to be a better way.

When we got back to or studio, I grabbed ( hang on, not physically) a colleague and we brainstormed. I always loved the genius of the edible ice cream cone, especially the one inaccurately named the “cake” cone. I did a little research and these wonders of industrialization, a literal injection molding of water and flour are only 6 grams of carbs and that’s with rice flour. And, it gets better…, if you use almond flour, you can bring the carb count down to zero! Not to mention how brilliant the whole family of edible packages are! Taco shells! Sushi! And then.. wholly cow , and start digging in more, and did you know the average common restaurant – remember those , burrito flour tortilla can be 80 grams of carbs!!!

The big idea was to make a small edible piece of luggage, kidding, not luggage but a bread or tortilla replacement that could be gluten free if needed and lower carb. This is good for celiacs, diabetics and everyone that wants to lower their ingestion of high glycemic index carbohydrates. By the way, the term “Keto” was Google searched for more than Subaru in the Pacific NW.

In terms of design, this concept allows almost infinite shape, color, texture and flavor. This concept can replace anything where bread is simply a carrier. Think pizza, tacos, burritos, all the bread shapes, even low carb snacks like crackers can be NED. Best of all if you were brought up by TV like some of us were, then you’ll love the brand-ability of this concept. See the images above.

Knowing there’s a fair amount of tooling (though relatively inexpensive per mold) to make these things, we approached the Joy Cone company with NED. They are biggest ice cream cone maker in the U.S. with plants in Pennsylvania and Arizona. Joy makes special branded cones for some of their largest customers.

I don’t want to say we’re brilliant, but I think given the hand friendliness, this qualifies as thumbelievable!

Ok, shutting up now – have a look!

OTTOLOCK PRO MOUNT

JAKE CHARMER

The OTTOLOCK has been a break away success for OTTO, but the company was looking for a more stable mount for their coiled genius. OTTO came to FUSE with a physical model that was pretty close and FUSE worked with OTTO to refine their idea and prototype the refined design.

FUSE refined and simplified the design to separate the mounting to the bike function and the securing of the lock to the mount function.

iBox

ACCESS CONTROL

GE’s Supra division is the leader in providing access control in residential real estate and they came to FUSE to update their realtor’s keybox. FUSE provided industrial design solutions and this was the design chosen and recommended. We worked hand in hand with Supra’s engineering team to integrate the mechanical features with our new design. We’re told this model had sales over 2,000,000 units.

UPS Truck Trike

IN TOWN BROWN

TruckTrike , a company that makes a human powered cargo transport vehicle was approached by global logistics leader UPS to provide a bicycle based delivery vehicle. Truck Trike already makes an electric assist trike capable of moving 600 lbs and now they needed a proposal to excite UPS to get the contract.Truck Trike came to FUSE with this problem. With a very short deadline FUSE developed an industrial design for a lightweight minimal canopy that would meet a large cargo box complete with interior illuminating transparent roof. We rendered the model in UPS brown with the requisite graphics to help UPS imagine this greener future.

We are happy to report the proposal was successful and UPS is currently trialing modified Truck Trikes in Portland , Oregon.

Genisys Diagnostic Tool

OTC came to FUSE to essentially repackage a PC into an Automotive diagnotic tool. This main unit has a series of accessories that plug into the unit, testing a variety of automotive engine attributes. One of the major design improvement FUSE made to this category of product was to build in the toughness required into the housing. Typically this was a plastic box with external elastomer boot that was an ugly addition. Instead we built a super robust internal chassis and over molded a shock resistant thermoplastic external armor. In addition, the design featured symmetrical controls suitable for both right and left handed users.

FUSE also did an alternative cosmetic design branded as a MATCO unit.