REVELAR

Pulse Health had a way to  measure key biomarkers non-invasively.   They were able to  measure this biomarker in exhaled human breath and had a small personal device in their stable but now wanted a clinical version.They came to FUSE for help with this device. FUSE took them all the way through prototyping.

One of our key contributions beyond the industrial design was we created user model scenarios to help the team understand how the device would be used. Once we showed a few of these graphic storyboards the team came alive to determine how best the device would be used.

ARMA CHAIR

After the  Herman Miller RED Orbiter  project, we had this idea about a way to better the Ready To Assemble / IKEA  idea.  I mean, who really wants to spend the time building furniture if you don’t have to? How cool would it be if you could still  flat pack that piece of furniture,but then its already assemble and all you need to do is “pose it”  and then just lock it down? It would be not only flat packable but also  transforming and poseable into different postures.  We thought it would be really cool and started with a chair- the Arma Chair like “armature” –  get it?! Clever, right?

 

BikeBark

This was a proactive project  providing a solution to the problem of bike parking since  most bike have lost kickstands. The problem is  you lean your bike against paint damaging poles and then  your bike suffers  more than cosmetic damage.  We got this into Wired magazine and sold into REI. The rubber manufacturer who was pressing  BIKEBARK bought the product a few months after we premiered at Interbike.

Steady

A Multitool That Takes Selfies

With our experience  in designing tools and knives for GERBER  we end up dreaming of  versions of  these products all the time. Most of them are not so great, but some are so simple and good they need to be realized. The multi-tool tripod was one of them.  We put our noses to the grind stone and created a series of sketches, a wooden model  and a presentation that could show how this new product would be appealing to a demographic  new to the multi-tool world. This demographic included women and urbanites more familiar with Instagram than deer hunting.  We presented and GERBER said “ME WANT” or the equivalent for a big corporation.  FUSE did not do the industrial design but we do own the IP.

We were awarded the utility patent in 2014.

Florbot Robotic Vacuum

 Mayan Temple Or Cute Floor Cleaning Friend?

Florbot was created as a market development tool for GE Plastics (now Sabic) to stimulate material sales in the floor cleaning appliance market. FUSE principle, Toren Orzeck, then in the GE Plastics Advanced Design and Development Group worked with  world renowned robotics scientist Allan Branch of Branch and Associates to develop this prototype. The product leveraged  bleeding edge technology at the time and GE’s portfolio of engineering thermoplastics.

To use, the owner would take Florbot out of the box, charge him up and and set him against a wall. Like an old graphics fill program, Florbot would circumscribe the perimeter, then sweep the interior area and  go back to its charging station when done.

Design-wise we knew the product would always be visible so the design was a combination or architectural and companion robot, think R2D2.  We especially like that the dust bin’s handle doubles as a mouth. Additionally Florbot’s cap was made from translucent amber ULTEM. At the time, GE was pushing the idea that copper traces could be imaged directly onto heat resistant ULTEM so surface mount components could be attached  directly.

 

Genisys Diagnostic Tool

OTC came to FUSE to essentially repackage a PC into an Automotive diagnotic tool. This main unit has a series  of accessories that plug into the unit, testing a variety of automotive engine attributes.  One of the major design improvement FUSE  made to this category of product was to  build in the toughness required into the housing. Typically this was a plastic box with external elastomer boot  that was an ugly addition. Instead we built a super robust internal chassis and over molded a  shock resistant thermoplastic  external armor. In addition, the design  featured symmetrical controls  suitable for both right and left handed users.

FUSE also did an alternative cosmetic design branded as a MATCO unit.

Camera: DCS460B Serial #: 4601203A Width: 2036 Height: 3060 Date: 12/13/46 Time: 19:08:56 DCS4XX Image FW Ver: 051998 TIFF Image Look: Product ---------------------- Counter: [81] ISO: 80 Aperture: F8 Shutter: 8 Lens (mm): 35 Exposure: M Program: Po Exp Comp: 0.0 Meter area: Mtrx Flash sync: REAR Drive mode: H Focus mode: M Focus area: Wide Distance: 1.0m

BIP Concrete Chairs

Slabtown In Stumptown

A very clever guy came to FUSE with an idea.   A better way to set up a grid of rebar that floats within a slab of concrete. This wasn’t a totally new idea,  but Kerry, the guy, had a host of improvements he wanted to add and he had a plan to make these really sell. These concrete chairs turn the  painful time eating chore of setting up a grid of rebar into literally a snap. The rebar just pops into place at just the right height.Our job was to make them super strong and super cool. We made them feel like the super utilitarian future  by instituting this octogonal theme throughout the structure.  The octogonal base not only provided visual branding  but also helped with keeping the  rebar layouts in the field  straight. FUSE  designed all 27  variations that accomodate different sized bar and different heights. FUSE also redesigned the BIP logo along the way.

Page Wide Web Press Control Station

With Great Control Comes Great Power.

HP came to FUSE to get help creating a control station for their almost battle shipped sized Page Wide Web Press , the T1100S. This  super sized printing press uses arrays of HP’s patented Ink Jet technology and applies it to a web (paper substrate) that is up to 110″ wide by literally forever. This sort of printer creates the 4 color images one would see on a corrugated box. The print is laminated to corrugated or other substrates in a finishing operation.

Our job was to come up with a work station that would encompass an array of monitors that not only control  the print job but also monitor multiple live views of the print/machine in progress and provide an expert system database if any adjustments or repairs are needed to the printer or the print.

The Pillar design includes a flip down keyboard tray if needed and is modular should an HP customer want more than 3 monitors. Of course,  our design would need to compliment the T1100S and  be built in materials and processes that reflect the  relatively low production quantities.

We were told the operator of this printer would never be sitting  so we created a Pillar of adjustable and replaceable touch screens.  The Pillar design includes a spacer that can be added or omitted should the operator be short or tall in stature. To house the hardware that runs the control station, we created a cabinet with cleverly disguised filter vents to avoid the accumulation of the paper particles that live in this environment. This project premiered at the  DRUPA show in Germany in 2016.

REMORP – Orp’s remote

THUMBELIEVABLE

When we built Orp, the super smal really cool bike horn/ bike light, we built it to be Remote Ready. Meaning: make a small wired switch that cold be placed under thumb that could go wherever the rider wanted.  This simple product  makes the Orp experience that much better as you never need to lift a hand to actuate either of Orp’s horn sounds.  The REMORP uses a slick dual action switch. Press lightly on REMORP’s bulbous swelling to fire Orp’s loud sound and then press a little harder to fire Orp’s 96dB loud sound.  The  other cool thing about  the REMORP is it provided an update to the Orp product line  that worked for all Orps and Orp owners. It’s super neat and you should go to Orpland.com to get one… now!

Abom Unfoggable Goggle

No Fogging Way.

If you’re a skier or snowboarder you know how frustrating it is when everything is right but your goggles are fogged. It was this problem that client Dave McCullough expressed to his friends Howard Russell and Jack Cornelius. These two friends were sort of the dynamic duo of Patent Atty, Howard and Engineer, Jack. The two did some research and came up with a solution that could address this problem:  Heated ITO film. ITO is a transparent  conductive material that is sputtered onto a clear substrate. By applying a  a voltage across this film, the surface heats up and decimates the fog. Having a firm grasp on the physics of fog, Jack  correctly theorized we only needed  to get the temperature above dewpoint.

Jack built a quick proof of concept with a couple of large lithium ion batteries and a  piece of of ITO film. Next, Jack and Howard came to FUSE with the plan to build a ski goggle and challenge the industry. Long story short, FUSE did the industrial design, brought in the electrical engineer, built two generations of prototypes and completed the database for the final production version goggle. We also found the manufacturer and key suppliers and creatives along the way, named the colorways and even named the the company founded to deliver this new piece of equipment. Abom sold out of their first years production.

2012-05-01 10-42-16.411