BikeBark

This was a proactive project  providing a solution to the problem of bike parking since  most bike have lost kickstands. The problem is  you lean your bike against paint damaging poles and then  your bike suffers  more than cosmetic damage.  We got this into Wired magazine and sold into REI. The rubber manufacturer who was pressing  BIKEBARK bought the product a few months after we premiered at Interbike.

Bipets

Hybrids are the future.

Furilla had some moderate success in that it was optioned by toy maker and purveyor Kid Robot. FUSE principal, Tory Orzeck,  has this ongoing chicken love and had this idea for a line of toys based on the offspring of 4 legged mammals getting together with chickens.  Of course, single eyed  creatures are also close to heart. This would result in these bipedal animals  he dubbed BIPETS. He pitched  the idea to KidRobot but got a big “Meh”.

 

Radius Multitool

HAND FRIEND

Gerber came back to FUSE to help design a multitool that was designed for a slightly different demographic. A demographic that would appreciate  a more hand friendly tool.  This group would include maybe an older user and women. This meant easier tool deployment and a reduction of point load  on the hand.

Florbot Robotic Vacuum

 Mayan Temple Or Cute Floor Cleaning Friend?

Florbot was created as a market development tool for GE Plastics (now Sabic) to stimulate material sales in the floor cleaning appliance market. FUSE principle, Toren Orzeck, then in the GE Plastics Advanced Design and Development Group worked with  world renowned robotics scientist Allan Branch of Branch and Associates to develop this prototype. The product leveraged  bleeding edge technology at the time and GE’s portfolio of engineering thermoplastics.

To use, the owner would take Florbot out of the box, charge him up and and set him against a wall. Like an old graphics fill program, Florbot would circumscribe the perimeter, then sweep the interior area and  go back to its charging station when done.

Design-wise we knew the product would always be visible so the design was a combination or architectural and companion robot, think R2D2.  We especially like that the dust bin’s handle doubles as a mouth. Additionally Florbot’s cap was made from translucent amber ULTEM. At the time, GE was pushing the idea that copper traces could be imaged directly onto heat resistant ULTEM so surface mount components could be attached  directly.

 

Growler Hiking Boot

Keen came to FUSE  wanting to build a lightweight hiking boot.  We delivered multiple named concepts and arrived at a design that would ultimately become the design above. By using an eye stay and protective toe bumper elements  that reference KEEN’s hallmark Newport sandal  we were able to provide a product that  feels like a  a design sibling.

OTTO LOCK

OTTO came back to FUSE to help them style their brilliant lightweight bike lock. We started with sketches and finished with a complete surface Model to provide  photorealistic renderings and ultimately  exterior control for engineering.

FUSE  named this division of DWFritz and we did the identity design for OTTO.

OTTO Bike Tools

OTTO came back to FUSE after we helped them with  their break-througn iphone app enabled rear deraillieur tuning  system. This time they wanted concepts for bike tools. This would certainly complement their tuning system. As you may know, FUSE named  this division of automation specialist, DWFritz, and we did the identity for OTTO.

 

Foamposite

A New Way to Make Shoes

Prior to founding FUSE,  Tory worked as an industrial designer within Nike’s Advanced Product Engineering Group or APE. On of the projects was   to hunt for new opportunities within the Basketball category. Tory was in a small team that included former Ford Engineer, John Tawney.   Tory and John  had a dual agenda: Of couse we wanted to uncover a great opportunity for Nike Basketball, but they also wanted to reduce the labor it takes to build a pair of basketball shoes. The team presented a handfull of good ideas including this one that was titled  as  “Game Day”. The idea was to make a super lightweight shoe that would allow players to  practice all week in their heavier training shoes and then jump higher and run faster on Game Day with these lighter kicks. We built the first prototype shoes out of molded EVA only. No heavy outsole, so the shoes were feather light.

The shoes were great but had a too short life span so John put a 4 way stretch fabric skin around the pre-molded form and compressed it. It was amazing. Super light and super strong. A true composite. At a review their boss asked Tory what the technology was called and Tory spouted “FOAMPOSITE”. The name stuck.

Beyond the advantages for better fit, visually Foamposite afforded designers the ability to play with form and really sculpt their products.

Soon after,  the project headed to Nike’s Taiwan R and D facility for commercialization. The team there traded compression molding for pour-in- place molding using liquid polyurethane. John and Tory are both on the patent.

Crane Chair

Sitting Is The New Smoking

This project was born within FUSE  during the time when became widely recognized that standing was better than sitting. This period saw the advent of work surfaces that raised and lowered. These were expensive desks and the other thing is it’s hard to love a desk or at least want to spend big money on a desk. We know you can make a desk from an inexpensive door and sawhorses and most importantly you can put the desk up high to support standing. What is needed is a chair that can support this  posture.  Even better would be a chair that can go from traditional task height to stool height, maybe even allowing a worker to perch or lean against that chair.  Easily done with locking a few casters!

Also, for the facilities  managers who must purchase chairs for an organization the Crane chair supports all the work surface heights a facility may have.

We submitted this design to  premiere  office seating manufacturer Herman Miller (HM) and they picked up on it, flew our principal to HQ and launched a project to build a prototype. The project hit a snag when the HM design manager went on maternity leave  but this led to our participation in multiple projects at HM.

REMORP – Orp’s remote

THUMBELIEVABLE

When we built Orp, the super smal really cool bike horn/ bike light, we built it to be Remote Ready. Meaning: make a small wired switch that cold be placed under thumb that could go wherever the rider wanted.  This simple product  makes the Orp experience that much better as you never need to lift a hand to actuate either of Orp’s horn sounds.  The REMORP uses a slick dual action switch. Press lightly on REMORP’s bulbous swelling to fire Orp’s loud sound and then press a little harder to fire Orp’s 96dB loud sound.  The  other cool thing about  the REMORP is it provided an update to the Orp product line  that worked for all Orps and Orp owners. It’s super neat and you should go to Orpland.com to get one… now!