BikeBark

This was a proactive project  providing a solution to the problem of bike parking since  most bike have lost kickstands. The problem is  you lean your bike against paint damaging poles and then  your bike suffers  more than cosmetic damage.  We got this into Wired magazine and sold into REI. The rubber manufacturer who was pressing  BIKEBARK bought the product a few months after we premiered at Interbike.

Bipets

Hybrids are the future.

Furilla had some moderate success in that it was optioned by toy maker and purveyor Kid Robot. FUSE principal, Tory Orzeck,  has this ongoing chicken love and had this idea for a line of toys based on the offspring of 4 legged mammals getting together with chickens.  Of course, single eyed  creatures are also close to heart. This would result in these bipedal animals  he dubbed BIPETS. He pitched  the idea to KidRobot but got a big “Meh”.

 

Steady

A Multitool That Takes Selfies

With our experience  in designing tools and knives for GERBER  we end up dreaming of  versions of  these products all the time. Most of them are not so great, but some are so simple and good they need to be realized. The multi-tool tripod was one of them.  We put our noses to the grind stone and created a series of sketches, a wooden model  and a presentation that could show how this new product would be appealing to a demographic  new to the multi-tool world. This demographic included women and urbanites more familiar with Instagram than deer hunting.  We presented and GERBER said “ME WANT” or the equivalent for a big corporation.  FUSE did not do the industrial design but we do own the IP.

We were awarded the utility patent in 2014.

GoGo Transporter

WAGONS HO!

The  G0G0  Transporter  was an internal FUSE science project  seeking to solve 2 problems: 1. What’s the most ecologically friendly way to take advantage of Portland’s 20 minute neighborhood concept? And 2., what happens to the expensive strollers that children certainly grow out of ?

Answer number 1 is the wagon. With a wagon you can haul almost  anything while on foot. That is :a 50 lb bag of dogfood, groceries, kids, even a large potted plant.

The question  then became  “is a wagon enough?” Would other people share this wagon love? So we thought more, and  I had colleagues that were about to become parents and  his or her colleagues would pitch in and buy them a really cool expensive stroller. This got me thinking about what happens to these strollers beyond being used for a younger sibling. No one wants a pooped-on,  barfed-on second hand stroller or at least  there did not seem to be a robust used stroller market.   So, what if the stroller could be  built more like a  roof rack system where you could evolve the product to transform it into some-thing or things more useful once the child gets out of infancy?

This turned into the GoGo Transporter System whereby adding or subtracting components, you can make a variety of wheeled products.

Foamposite

A New Way to Make Shoes

Prior to founding FUSE,  Tory worked as an industrial designer within Nike’s Advanced Product Engineering Group or APE. On of the projects was   to hunt for new opportunities within the Basketball category. Tory was in a small team that included former Ford Engineer, John Tawney.   Tory and John  had a dual agenda: Of couse we wanted to uncover a great opportunity for Nike Basketball, but they also wanted to reduce the labor it takes to build a pair of basketball shoes. The team presented a handfull of good ideas including this one that was titled  as  “Game Day”. The idea was to make a super lightweight shoe that would allow players to  practice all week in their heavier training shoes and then jump higher and run faster on Game Day with these lighter kicks. We built the first prototype shoes out of molded EVA only. No heavy outsole, so the shoes were feather light.

The shoes were great but had a too short life span so John put a 4 way stretch fabric skin around the pre-molded form and compressed it. It was amazing. Super light and super strong. A true composite. At a review their boss asked Tory what the technology was called and Tory spouted “FOAMPOSITE”. The name stuck.

Beyond the advantages for better fit, visually Foamposite afforded designers the ability to play with form and really sculpt their products.

Soon after,  the project headed to Nike’s Taiwan R and D facility for commercialization. The team there traded compression molding for pour-in- place molding using liquid polyurethane. John and Tory are both on the patent.

Air Footscape

Air Morphous

The Footscape was designed around an anatomically correct foot form, not the normal Last. A Last  is the form shoes are built on and they are part anatomy and part art. This project was initiated by FUSE principal, Toren Orzeck, while in Nike’s Advance Product Engineering group.  Birkenstocks were coming back into the mainstream so building an anatomical correct foot form seemed like a good idea.

A neutral runner with laces running down the lateral side of the shoe.  The design of the upper enhances comfort by moving the laces away from the superficial tendons and arteries that run on the peak of the dorsal side of the foot. Instead the Footscape puts them on the lateral side. This eliminates the point loads caused by the laces. Not only is the shoe more comfortable, but it is also is visually different telling  the running consumer there is something going on.

This shoe has gained “classic” status and is still made in a variety of materials and colorways in Nike’s Sportswear line.

Crane Chair

Sitting Is The New Smoking

This project was born within FUSE  during the time when became widely recognized that standing was better than sitting. This period saw the advent of work surfaces that raised and lowered. These were expensive desks and the other thing is it’s hard to love a desk or at least want to spend big money on a desk. We know you can make a desk from an inexpensive door and sawhorses and most importantly you can put the desk up high to support standing. What is needed is a chair that can support this  posture.  Even better would be a chair that can go from traditional task height to stool height, maybe even allowing a worker to perch or lean against that chair.  Easily done with locking a few casters!

Also, for the facilities  managers who must purchase chairs for an organization the Crane chair supports all the work surface heights a facility may have.

We submitted this design to  premiere  office seating manufacturer Herman Miller (HM) and they picked up on it, flew our principal to HQ and launched a project to build a prototype. The project hit a snag when the HM design manager went on maternity leave  but this led to our participation in multiple projects at HM.

REMORP – Orp’s remote

THUMBELIEVABLE

When we built Orp, the super smal really cool bike horn/ bike light, we built it to be Remote Ready. Meaning: make a small wired switch that cold be placed under thumb that could go wherever the rider wanted.  This simple product  makes the Orp experience that much better as you never need to lift a hand to actuate either of Orp’s horn sounds.  The REMORP uses a slick dual action switch. Press lightly on REMORP’s bulbous swelling to fire Orp’s loud sound and then press a little harder to fire Orp’s 96dB loud sound.  The  other cool thing about  the REMORP is it provided an update to the Orp product line  that worked for all Orps and Orp owners. It’s super neat and you should go to Orpland.com to get one… now!

Air Ida (now Air Moc)

The Potato Shoe: for All But The Couch Potatoes.

The 4th floor of the Michael Jordan building on Nike’s campus  is where all the footwear design happened and while Tory was in the APE group. He got wind that NIKE was working on a shoe for the extreme athletes. In this case, extreme meant all those athletes that had specialized footwear like cyclists and snowboarders, or didn’t need footwear like surfers.  Also, contextually important was Tory’s colleague in the APE group was working on FIT (a highly prescriptive problem). While not a surfer, Tory grew up in southern California and attempted to surf a few times.

“You get up early at 4AM and get to the beach before the waves are blown out, and it’s cold. What you need is a “before and after” shoe.”

“Design-wise it sure would be fun to do something that was the opposite of most of Nike’s shoes… something made of one piece that appeared the opposite of a prescriptive fit.”

Tory grabbed  fellow designer Steve MacDonald’s outsole to put on his “off-book” upper. It looked sort of like a Sharpe dog  but with the four ventilation holes it looked more like a baked potato. The “Air Ida” was born.  Steve, Tory and a lot of the 4th floor designers advocated it be built. It was and Heinz, owner of the Ore-Ida brand, threatened to sue. This was great PR. The name was changed to  Air Moc and it’s still in the line.

 

Orp Smart Horn

HEAR HERE!

Orp was  developed after a spate of fatal right hook vehicle vs. bicycle accidents here in Portland, Oregon.  It seemed like there had to be a way to make bikes more visible to drivers. It seemed a a loud horn could make this visibility happen.  Also with this digital platform we could design our own sounds and have multiple sounds. We were really excited and started with just a dual tone horn but got a big “meh” from targeted users. When you look at the circuitry it got us thinking, it would be  really easy to add LEDs wyhout adding a whole lot of volume.

Adding the lights  made Orp much more intriguing. You ve got to have a light, right?  With a slew of positive feedback we launched a Kickstarter campaign and  it did fairly well. Our media coverage  during the campaign and after production was amazing. Highlights included the TODAY show, Wired and the Wall Street Journal.

It took a year to get us to production Orps. We went to the factory twice during that year. About a year later we introduced  the REMORP-Orp’s Remote.  All Orps were built Remote Ready. First year sales were amazing and  included the Museum of Modern Art Store.  There are around 35,000 Orps in the world and  still  its growing.